Industrial Automation: Custom Automation, Built Right

V Solutions Global (VSG) served as a dedicated engineering design partner for two Michigan-based industrial automation manufacturers serving clients across the automotive, plastics, medical, and food and beverage sectors. The core challenge was delivering complex, fully custom automation solutions remotely from India, without access to the manufacturing floor, while meeting demanding schedules and maintaining zero quality compromise on machines that had no standard off-the-shelf equivalent. VSG’s solution involved deploying dedicated teams of three to four automation design engineers per project, guiding each engagement through a structured full design lifecycle and leveraging standardized review processes to systematically reduce rework. The solutions delivered spanned robotic line automation, vision inspection systems, sonic welding machines, and more; all custom-built to specification. The results were significant, with VSG achieving a 50% reduction in engineering costs, a 20% reduction in design cycle time, a 90% first-pass design acceptance rate, zero major design rework, and 100% custom machine delivery since the partnership began in 2020.